From the beginning I knew I wanted to turbocharge the 7. I started looking online and bought all the pieces from Ace Race Parts and started cutting, chopping and grinding to get a manifold together. Initially I had the manifold pictured but landed up replacing it with one that accepted round tubes directly.
Above shows where we started but the finished manifold is seen below.
I got some great tips from my friend Jim and should have used a bigger cup. Lesson for next time! I did backpurge the manifold and the inside loops perfect! You can see the wastegate flange off the side. It isn’t optimal but they are oversized to do what they can about the gases.
Pictured is the GT3076 Garrett turbo charger. It wouldn’t fit inside the body work very well so I opted to put it outside the bodywork.
The Precision 46mm gate was picked to keep tabs on the gases. I considered the ebay generics which are substantially cheaper but opted to “buy once and cry once”after the intake manifold situation.
Thanks to Jim I got my welds to look much better. Flexible bellows were installed on the downpipe and the wastegate tube that merged back into it.
Above is the finished exhaust. The muffler tip was cut back further but all in all it sounds great and looks great in person. Up next the intake piping and intercooler work
After lots of fighting with the intake manifold I decided to stop being cheap and throw money at the problem. What was the problem you say ?
Pardon the dirty alternator..
So the Skunk 2 intake manifold was never designed to be flipped for a RWD configuration. It has the modular design but the flipping is better suited to a K24 than a K20 because of the shorter deck height by 1″.
The intake manifold was a disaster from day 1! It requires that you cut the water pump housing to make it fit and then use spacers/washers to tension the alternator. After hacking up the housing I found that I was still likely to hit the alternator. The solution? I tried to buy the spacer that makes a B series throttle body work on the K series intake. I never attempted to install it and landed up selling it and the intake and ordering the Kmiata intake manifold and throttle body. It was backordered but worth the wait. I did follow the recommended guidance and bought the misalignment spacers due to the flanges not being parallel.
The manifold had the water passage built in which was a nice change and something I didn’t need to buy another part. Generally the fitment is good, the IAC did need a new part (from ebay) but that fitted nicely. All in all it was something I should have done from the beginning.
Well unfortunately some international folks felt that hacking this page would really change the world.. or their world. I will try to upload some of the old content but backups apparently were not good.